KW7.5RM / KW75122RM Winch

The KW7.5RM (Rapid Mount) is packed with features essential for efficient and reliable portable operation. 4.5 hp series wound 12v DC motor, Automatic full load holding brake, 72 ft. of 5/16 in. wire rope w/ clevis hook, Lift & Turn Free-Spool Clutch, High speed planetary gear box, case hardened gears, heavy duty 4-way roller fairlead, wireless remote and handheld switch with 15 ft. lead and LED light. Power in / power out operation. Slides into Any Class III 2 in. Receiver Hitch. 7,500 lbs. of pulling power (single line rated)

• Portable winching power to fit many vehicles
• Wireless Remotes included
• 2" Receiver mount included
• Lift & Turn Free-Spool Clutch
• Handheld Remote w/ Light
• Limited 90-Day Warranty

Accessories Included

#60 - KWA14122 Hand Held Remote on 15' Lead

#20 - KWA14020 Mounting Plate for KW7.5RM (KW75122RM)

#64 & #65 - KTA14126 Wireless Remote Switch

Suggested Accessories

KWA14001 Hitch Bar for KW7.5 (KW75122RM)

KWA011 Flat Bead Mounting Plate

KWA101 Large Winch Cradle

KWA14550 Pulley Block Assembly 20,000 lbs.

KWA14617 Bow Shackle 3/4"

#68, #69 & #70 KWA14607 Wiring Kit, Trailer, 2 AWG Wire @ 25' & 6' with Quick Connect

Replacement Parts

#69 - KWA14560 Quick Connect for 2-4 AWG Wire

#73 - KWR17038 Replacement Control Box Solenoid Top Cover, fits KV & KW

#74 - KWA14605 Replacement Switching Solenoid, fits KV & KW

#75 - KWR17040 Replacement Control Box Solenoid Bottom Base, fits KV & KW

#66 & #67 - KWR16007 Replacement Circuit Breaker 3 x 50 Amp

#61 - KWA75060 72 ft. of 5/16 in Wire Rope (Not a stock item). Can recommend KWA14520 Galvanized Wire Rope 100’ x 21/64” but will need to cut the excess length off to match the current 72’length

#71 & #72 - KWR17036 Short Harness Socket w/Cover, fits KU, KV, & KW71

KWR16001 Replacement Winch Motor Brush Set for KW

• Red small wire to large center post with large Red Cable is the power wire to the handheld controller or wireless receiver plug, and the large Red Cable is coming from the battery.
• Two black wires to the center small post would be ground
• The white (left hand small post) and the blue (right hand small post) are energized with positive to either retract or extend the winch.

Questions and Diagnose Tools:

Does the winch/solenoid ONLY click when trying to power out?  (Could be if powering IN if the symptom was the revere direction)? 

1. If the solenoid ONLY clicks in one direction and works perfect in the other direction, issue could be the solenoid need replacement.
2. If the solenoid only clicks in both directions, double check ALL wire and cable connections.
3. Double check the Battery is fully charged and has 12 volts and the amperage in the battery to power the winch.

Second diagnosing process to confirm if the solenoid needs replacement

1.  
   1. Change the White and Blue wire on the solenoid, (BE VERY CAREFULL) this will reverse the winch’s direction.  OUT will now be coming IN and IN will now be going OUT.  But this will confirm if the solenoid has a one directional pole/contact failure.

Fairlead mounting dimensions:

Converting from the steel cable to the synthetic rope on the KW7.5RM, the consumer needs the following two items;

KWA14030, KW7.5RM Aluminum Hawse Fairlead (DISCONTINUED)

KVA10041S, 3/8" x 100', Synthetic Rope. 

• Note this synthetic rope is rated up to 13,500 lbs.
• Synthetic rope is 3/8” dia. vs the 5/16” dia. Steel Cable that is stock on the KW7.5RM from Keeper.
• Synthetic Rope diameter could reduce the drum capacity storage.
• Synthetic Rope will need to be cut to fit Drum Capacity, about 28'. 

Recommend installing the rope on the winch first and then measuring how long the tag end of the rope is not able to fit on the drum, measure the length hanging off drum when the drum is full.  Then pull the rope off the drum and measure and cut that measured length off the bare end of the rope and reinstall the rope back onto the winch drum.

Modifications to a winch will void warranty.

Winch Drum Screw: